Suncor Energy has announced it is resuming the expansion of its St. Clair Ethanol Plant near Sarnia, Ontario.
The $120 million construction project, expected to be completed in late 2010 or early 2011, will double the plant’s current ethanol production capacity from 200 to 400 million litres per year.
According to the company’s news release, the project will benefit the Sarnia-Lambton area through the creation of 350 jobs during construction and 15 new jobs to operate the expanded plant, as well as supporting demand for feedstock — approximately 40 million bushels of corn annually — from local farmers.
How Soybean Production Might Benefit
The expansion may also lead to the production of other biofuels. With an eye toward developing a value-added market, the Ontario Soybean Growers (now part of the new Grain Farmers of Ontario organization), AGRIS Co-operative and Suncor Energy have been studying the potential for a facility that could process specialty soybeans.
Dale Petrie, general manager of the Soybean Growers, envisions a bio-refinery, capable of producing a variety of plant-based oils for industrial uses. The diverse list of potential applications includes making compostable plastic bags and parts for car interiors.
While the idea of such a plant may be several years away from reality (if at all), a value-chain for high oleic soybean oil is emerging.
I wrote about this potential new market (before the announced expansion in Sarnia) in the October issue of Top Crop Manager magazine.
It all starts with new soybean varieties that have been developed to produce oil that is high in oleic content.
This feature has attracted the attention of food companies because high levels of oleic acid increase the stability of the oil when used in frying and food processing applications while reducing or eliminating transfats in food products.
This high stability would also be of interest to industrial users, perhaps seeking ways of replacing petroleum-based oils with renewable alternatives.
The key to the market for farmers, according to Petrie, is being able to connect it with Canada’s highly respected Identity Preserved (IP) system.
“The big difference is that most IP markets that farmers are accustomed to are the food-grade types, which are non-genetically modified,” explains Petrie.
“Farmers can grow these new varieties under a glyphosate-resistant system. There’s a certain percentage of farmers who like the weed control of glyphosate-tolerant crops, but they also want to add some value to the crop.”
And Petrie says value could be derived from segregating the high oleic soybean oil.
“You don’t want to dilute your high oleic oil and hurt the process with oil from traditional soybeans. If a manufacturer is set up to use the new high oleic oil, the process has to be continuous.”
Producing high oleic soybean oil alone would be too expensive. That’s where the ethanol plant expansion comes into play. Petrie says the corn processing would help offset the cost of crushing the soybeans.
He adds the soybean facility would need to be flexible so it could produce other specialty oils in the future.
For more on the story, see the October Top Crop Manager
Other links: Suncor’s News Release